Move OpenCASCADE out of the merged editor image into occ_service: a separate
emscripten module (-sASYNCIFY=0, MODULARIZE, in-container -Oz finalize, 2N+8
pre-warmed pthread pool) booted lazily in a dedicated Web Worker on the first
STEP export or STEP/IGES model parse. kicad_editor.wasm ~190 MB -> 130 MB;
sessions that never touch OCC never fetch its 57 MB. STEP export works in the
browser for the first time: the unchanged desktop dialog runs EXPORTER_STEP,
whose wasm shadow suspends into globalThis.occService and the export bytes go
straight to a browser download (never entering the editor heap). STEP/IGES 3D
models parse in the worker via the oce shadow (S3D WriteCache/ReadCache wire).
- wasm/occ-service/: service CMake target (hooked from the kicad fork's
top-level CMakeLists, wasm/editor pattern), embind entry
(occExport/occLoadModel), wxConfig pre-js.
- wasm/stubs/{exporter_step,oce_plugin}_stub.cpp: EM_ASYNC_JS worker bridges
(callee-shadowing; no caller #ifdefs).
- web/standalone: provider installed whenever the kicad_editor bundle boots
(cross-face safe); ONE shared worker-boot source occ-worker.js (vite ?raw;
the e2e stub reads the same file) — blob worker with locateFile absolutized
against the glue URL; export download-name guard.
- deps: OCC builds with RapidJSON so its glTF/GLB writer exists — pinned to
the vcpkg master snapshot 2025-02-26 (24b5e7a8b27f), the same code official
KiCad consumes via vcpkg.json's opencascade[rapidjson]; rapidjson's latest
tag (v1.1.0, 2016) is ill-formed under modern clang.
- tests: occ-export dialog e2e (lazy-fetch boundary + STEP download bytes),
occ-probe incl. a 9-format matrix (step/stpz/brep/xao/ply/stl/glb/u3d/pdf),
3d-viewer-models hard-asserts the worker parse; occ provider stub installed
ambiently by the kicad fixtures.
Validated against desktop kicad-cli 10.0.4: geometric exact equality (bbox
delta 0 um, volume delta 0.0000%) for STEP/GLB/STL/BREP/STPZ across three
boards and option sweeps — with desktop OCC 7.9 vs wasm OCC 7.8; PLY/XAO/PDF
structurally equal; U3D same-size (quantizer float LSBs differ). Full kicad
e2e green on Firefox and Chromium; standalone verified end to end (lazy fetch
only on the Export click; export.step 60,628 B ISO-10303-21; loadModel 700 KB
STEP -> 569 KB scenegraph cache).
Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Emscripten 4.x removed dynCall_* WASM exports, breaking asyncify
rewind through indirect calls (modal dialogs, event handlers).
Generate JS shims that track Asyncify.exportCallStack and register
in wasmExports so doRewind can find them.
Also fixes empty callback functions ((() => {})) generated by
Emscripten 4.x + pthreads for HTML5 events, pthread entry,
sighandler, async timer, and main loop callbacks.
Build pipeline improvements:
- Stub wasm-opt/finalize in Docker (RAM limits), run on host
- Add setup-emsdk.sh for reproducible Emscripten setup
- Simplify env.sh and version management
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
