1600 lines
61 KiB
JavaScript
1600 lines
61 KiB
JavaScript
/** Copyright 2014-2019 Stewart Allen -- All Rights Reserved */
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"use strict";
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var gs_kiri_cam = exports;
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(function() {
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if (!self.kiri) self.kiri = { };
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if (!self.kiri.driver) self.kiri.driver = { };
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if (self.kiri.driver.CAM) return;
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var KIRI = self.kiri,
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BASE = self.base,
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UTIL = BASE.util,
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POLY = BASE.polygons,
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CAM = KIRI.driver.CAM = {
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slice: slice,
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printSetup: printSetup,
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printExport: printExport,
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getToolDiameter: getToolDiameter
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},
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CPRO = CAM.process = {
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ROUGH: 1,
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FINISH: 2,
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FINISH_X: 3,
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FINISH_Y: 4,
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FACING: 5,
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DRILL: 6
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},
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MODES = [
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"unset",
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"roughing",
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"finishing",
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"linear-x",
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"linear-y",
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"facing",
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"drilling"
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],
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MIN = Math.min,
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MAX = Math.max,
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PI = Math.PI,
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HPI = PI/2,
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SLICER = KIRI.slicer,
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newLine = BASE.newLine,
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newSlice = KIRI.newSlice,
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newPoint = BASE.newPoint,
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newPolygon = BASE.newPolygon,
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time = UTIL.time;
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function getToolById(settings, id) {
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for (var i=0, t=settings.tools; i<t.length; i++) {
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if (t[i].id === id) return t[i];
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}
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return null;
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};
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function getToolDiameter(settings, id) {
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var tool = getToolById(settings, id);
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if (!tool) return 0;
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return (tool.metric ? 1 : 25.4) * tool.flute_diam;
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};
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function getToolShaftDiameter(settings, id) {
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var tool = getToolById(settings, id);
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if (!tool) return 0;
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return (tool.metric ? 1 : 25.4) * tool.shaft_diam;
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};
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function getToolShaftOffset(settings, id) {
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var tool = getToolById(settings, id);
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if (!tool) return 0;
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return (tool.metric ? 1 : 25.4) * tool.flute_len;
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};
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function createToolProfile(settings, id, topo) {
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// generate tool profile
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var tool = getToolById(settings, id),
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ball = tool.type === "ballmill",
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shaft_diameter = getToolShaftDiameter(settings, id),
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shaft_radius = shaft_diameter / 2,
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shaft_pix_float = shaft_diameter / topo.resolution,
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shaft_pix_int = Math.round(shaft_pix_float),
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shaft_radius_pix_float = shaft_pix_float / 2,
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shaft_offset = getToolShaftOffset(settings, id),
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flute_diameter = getToolDiameter(settings, id),
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flute_radius = flute_diameter / 2,
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flute_pix_float = flute_diameter / topo.resolution,
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flute_pix_int = Math.round(flute_pix_float),
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flute_radius_pix_float = flute_pix_float / 2,
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profile_pix_iter = shaft_pix_int + (1 - shaft_pix_int % 2),
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toolCenter = (shaft_pix_int - (shaft_pix_int % 2)) / 2,
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toolOffset = [],
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larger_shaft = shaft_diameter - flute_diameter > 0.001;
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// console.log({id:tool.id, diam:flute_diameter, pix:flute_pix_float, tocks:profile_pix_iter});
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// for each pixel in tool profile, check inside radius
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for (var x = 0; x < profile_pix_iter; x++) {
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for (var y = 0; y < profile_pix_iter; y++) {
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var dx = x - toolCenter,
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dy = y - toolCenter,
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dist_from_center = Math.sqrt(dx * dx + dy * dy);
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if (dist_from_center <= flute_radius_pix_float) {
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var z_offset = ball ? (1 - Math.cos((dist_from_center / flute_radius_pix_float) * HPI)) * -flute_radius : 0;
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toolOffset.push([dx, dy, z_offset]);
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} else if (larger_shaft && dist_from_center <= shaft_radius_pix_float) {
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toolOffset.push([dx, dy, -shaft_offset]);
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}
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}
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}
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return toolOffset;
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};
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/**
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* find highest z on a line segment
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* x,y are in platform coodinates
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*/
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function getTopoZPathMax(widget, profile, x1, y1, x2, y2) {
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var topo = widget.topo,
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rez = topo.resolution,
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bounds = widget.getBoundingBox(),
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dx = x2-x1,
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dy = y2-y1,
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md = Math.max(Math.abs(dx),Math.abs(dy)),
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mi = md / rez,
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ix = dx / mi,
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iy = dy / mi,
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zmax = 0;
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while (mi-- > 0) {
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var tx1 = Math.round((x1 - bounds.min.x) / rez),
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ty1 = Math.round((y1 - bounds.min.y) / rez);
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zmax = Math.max(zmax, getMaxTopoToolZ(topo, profile, tx1, ty1, true));
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x1 += ix;
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y1 += iy;
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}
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return zmax;
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};
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/**
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* x,y are in topo grid int coordinates
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*/
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function getMaxTopoToolZ(topo, profile, x, y, floormax) {
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var tv, tx, ty, tz, gv,
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i = 0, mz = -1,
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sx = topo.stepsx, sy = topo.stepsy,
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data = topo.data;
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while (i < profile.length) {
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tv = profile[i++];
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tx = tv[0] + x;
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ty = tv[1] + y;
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if (tx < 0 || tx >= sx || ty < 0 || ty >= sy) continue;
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gv = data[tx * sy + ty];
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if (gv === undefined) {
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continue;
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}
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if (floormax && gv === 0) {
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return topo.bounds.max.z;
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}
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tz = tv[2] + gv;
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mz = Math.max(tz, mz);
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}
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return mz >= 0.0 ? mz : topo.bounds.max.z;
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};
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/**
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* call out to slicer
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*/
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function doSlicing(widget, options, ondone, onupdate) {
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SLICER.sliceWidget(widget, options, ondone, onupdate);
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}
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/**
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* top down progressive union for CAM
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*/
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function pancake(slices, onupdate) {
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var union, tops, last;
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slices.forEach(function(slice,index) {
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tops = slice.gatherTopPolys([]).clone(true);
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if (!union) {
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union = tops;
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} else {
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tops.appendAll(union);
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union = POLY.union(tops);
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slice.tops = [];
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union.forEach(function(poly) {
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slice.addTop(poly);
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poly.setZ(slice.z);
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});
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}
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last = slice;
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if (onupdate) onupdate(index/slices.length);
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});
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return last.clone(false);
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}
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/**
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* @param {Slice[]} slices
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* @param {number} z position
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*
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* return slice closest to specified z
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*/
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function closestSliceToZ(slices, z) {
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var selected = null,
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distance = Infinity,
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nextdist;
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slices.forEach(function(slice) {
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nextdist = Math.abs(slice.z - z);
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if (nextdist < distance) {
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selected = slice;
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distance = nextdist;
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}
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});
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return selected;
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}
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/**
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* select from pancaked layers
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*/
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function selectSlices(slices, step, mode, output) {
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var last, zlastout, emitted = [];
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function emit(slice) {
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// prevent double emit at end
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if (last === slice) return;
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last = slice;
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if (slice.camMode) {
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// clone to prevent double emit
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var nuslice = newSlice(slice.z);
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slice.tops.forEach(function(top) {
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nuslice.addTop(top.poly.clone(true));
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});
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slice = nuslice;
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}
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slice.camMode = mode;
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zlastout = slice.z;
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emitted.push(slice);
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}
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// - find mandatory slices
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// - divide space between by step
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// - select closes spaces for divisible gap
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var forced = [];
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slices.forEach(function(slice) {
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if (slice.hasFlats) forced.push(slice);
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})
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var mid = [];
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forced.forEachPair(function(s1, s2) {
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// skip last to first pair
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if (s2.z > s1.z) return;
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var delta = Math.abs(s2.z - s1.z),
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inc = delta / step,
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nstep = step,
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dec = inc - Math.floor(inc),
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slop = step * 0.02; // allow 2% over/under on step alignment
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// skip if delta close to step
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if (Math.abs(delta - step) < slop) return;
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// add another step if decimal too high
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if (dec > slop) nstep = delta / Math.ceil(inc);
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// find closest slices in-between
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for (var zv = s1.z - nstep; zv >= s2.z + nstep/2; zv -= nstep) {
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mid.push(closestSliceToZ(slices, zv));
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}
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}, 1);
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forced.appendAll(mid);
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forced.sort(function(s1, s2) { return s2.z - s1.z; });
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// drop first/top slice (because it's not an actual cut)
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//forced = forced.slice(1);
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forced.forEach(function(slice) {
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emit(slice);
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});
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// add to output array
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emitted.forEach(function(slice) {
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output.push(slice);
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});
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}
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/**
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* merge collinear points
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* remove floor lead-in, lead-out
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* remove collinear points (todo)
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*/
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function cleanupTopoSlice(slice, diameter, curvesOnly) {
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var poly = slice.tops[0].traces[0],
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nupoly = newPolygon().setOpen(),
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points = poly.points,
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start = 0,
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end = points.length - 1,
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latent, point, last, i;
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// find start
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for (i = start; i < points.length; i++)
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if (points[i].z > 0) { start = i; break; }
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// find end
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for (i = end; i > 0; i--)
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if (points[i].z > 0) { end = i; break; }
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// merge collinear
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for (i = start; i <= end; i++) {
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point = points[i];
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if (last) {
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if (last.z === point.z && (last.x === point.x || last.y === point.y)) {
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latent = point;
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continue
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} else {
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if (latent) {
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nupoly.push(latent);
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latent = null;
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}
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}
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}
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nupoly.push(point);
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last = point;
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}
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if (latent) nupoly.push(latent);
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if (nupoly.length < 2) return false;
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// limit cleanup to curved features
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var traces = [],
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trace = newPolygon().setOpen();
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slice.tops[0].traces = traces;
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points = nupoly.points;
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last = points[0];
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latent = null;
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for (i = 1; i < points.length; i++) {
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point = points[i];
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var use = curvesOnly ?
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(last.z != point.z && (last.x !== point.x || last.y !== point.y)) :
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last.z && point.z;
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if (use) {
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// join to previous trace if not too far away
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if (trace.length === 0 && traces.length > 0 && point.distTo3D(traces.peek().last()) <= diameter) {
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trace = traces.peek();
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}
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if (latent !== last) trace.push(last);
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trace.push(point);
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latent = point;
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} else {
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if (trace.length > 1) {
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// don't re-push a joined trace
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if (traces.length === 0 || traces.peek() !== trace) traces.push(trace);
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trace = newPolygon().setOpen();
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latent = null;
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} else if (trace.length === 1) {
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trace = newPolygon().setOpen();
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}
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}
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last = point;
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}
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if (trace.length > 1) traces.push(trace);
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return traces.length > 0;
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}
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/**
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* @param {Widget} widget
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* @param {Object} settings
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* @param {Function} ondone
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* @param {Function} onupdate
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*/
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function generateTopoMap(widget, settings, ondone, onupdate) {
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var mesh = widget.mesh,
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proc = settings.process,
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outp = settings.process,
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resolution = outp.camTolerance,
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diameter = getToolDiameter(settings, proc.finishingTool),
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tool = getToolById(settings, proc.finishingTool),
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toolStep = diameter * proc.finishingOver,
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traceJoin = diameter / 2,
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bounds = widget.getBoundingBox().clone(),
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boundsX = bounds.max.x - bounds.min.x,
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boundsY = bounds.max.y - bounds.min.y,
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maxangle = proc.finishingAngle,
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curvesOnly = proc.finishCurvesOnly,
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R2A = 180 / Math.PI,
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stepsx = Math.ceil(boundsX / resolution),
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stepsy = Math.ceil(boundsY / resolution),
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data = new Float32Array(stepsx * stepsy),
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topo = widget.topo = {
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data: data,
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stepsx: stepsx,
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stepsy: stepsy,
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bounds: bounds,
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diameter: diameter,
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resolution: resolution
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},
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toolOffset = createToolProfile(settings, proc.finishingTool, topo),
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newslices = [],
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newlines,
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newtop,
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newtrace,
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slice, lx, ly, lv,
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startTime = time();
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// return highest z within tools radius
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function maxzat(x,y) {
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return getMaxTopoToolZ(topo, toolOffset, x, y);
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}
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function topoSlicesDone(slices) {
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var gridx = 0,
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gridy,
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gridi, // index
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gridv, // value
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miny = bounds.min.y,
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maxy = bounds.max.y,
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maxx = bounds.max.x,
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zMin = MAX(bounds.min.z, outp.camZBottom) + 0.0001,
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x, y, tv, ltv;
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// for each Y slice, find z grid value (x/z swapped)
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for (var j=0; j<slices.length; j++) {
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var slice = slices[j],
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lodata = data,
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lines = slice.lines;
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gridy = 0;
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// slices have x/z swapped
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x = slice.z - maxx;
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for (y = miny; y <= maxy; y += resolution) {
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gridi = gridx * stepsy + gridy;
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gridv = lodata[gridi] || 0;
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// strategy using raw lines (faster slice, but more lines)
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for (var i=0; i<lines.length; i++) {
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var line = lines[i],
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p1 = line.p1,
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p2 = line.p2;//,
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if (
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(p1.z > zMin || p2.z > zMin) && // one endpoint above 0
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(p1.z > gridv || p2.z > gridv) && // one endpoint above gridv
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((p1.y <= y && p2.y >= y) || // one endpoint left
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(p2.y <= y && p1.y >= y)) // one endpoint right
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) {
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var dy = p1.y - p2.y,
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dz = p1.z - p2.z,
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pct = (p1.y - y) / dy,
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nz = p1.z - (dz * pct);
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if (nz > gridv) gridv = lodata[gridi] = Math.max(nz, zMin);
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}
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}
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gridy++;
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}
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gridx++;
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onupdate(0.20 + (gridx/stepsx) * 0.50, "topo tracing");
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}
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// do x linear finishing
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if (proc.finishingXOn) {
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startTime = time();
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// emit slice per X
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gridx = 0;
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for (x = bounds.min.x; x <= bounds.max.x; x += toolStep) {
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// for (x = bounds.min.x; x <= bounds.max.x; x += resolution) {
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ly = gridy = 0;
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slice = newSlice(gridx, mesh.newGroup ? mesh.newGroup() : null);
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slice.camMode = CPRO.FINISH_X;
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slice.lines = newlines = [];
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newtop = slice.addTop(newPolygon().setOpen()).poly;
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newtrace = newPolygon().setOpen();
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slice.tops[0].traces = [ newtrace ];
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for (y = bounds.min.y; y < bounds.max.y; y += resolution) {
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gridv = data[gridx * stepsy + gridy];
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tv = maxzat(gridx, gridy);
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if (ly) {
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if (mesh) newlines.push(newLine(
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newPoint(x,ly,lv),
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newPoint(x,y,gridv)
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));
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var ang = Math.abs((Math.atan2(ltv - tv, resolution) * R2A) % 90);
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// over max angle, turn into square edge (up or down)
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if (ang > maxangle) {
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if (ltv > tv) {
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// down = forward,down
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newtrace.push(newPoint(x,y,ltv));
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} else {
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// up = up,forward
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newtrace.push(newPoint(x,ly,tv));
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}
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}
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}
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newtrace.push(newPoint(x,y,tv));
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ly = y;
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lv = gridv;
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ltv = tv;
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gridy++;
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}
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if (cleanupTopoSlice(slice,diameter,curvesOnly)) newslices.push(slice);
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gridx = Math.round(((x - bounds.min.x + toolStep) / boundsX) * stepsx);
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onupdate(0.70 + (gridx/stepsx) * 0.15, "linear x");
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}
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}
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// do y linear finishing
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if (proc.finishingYOn) {
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startTime = time();
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// emit slice per Y
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gridy = 0;
|
|
for (y = bounds.min.y; y < bounds.max.y; y += toolStep) {
|
|
lx = gridx = 0;
|
|
slice = newSlice(gridy, mesh.newGroup ? mesh.newGroup() : null);
|
|
slice.camMode = CPRO.FINISH_Y;
|
|
slice.lines = newlines = [];
|
|
newtop = slice.addTop(newPolygon().setOpen()).poly;
|
|
newtrace = newPolygon().setOpen();
|
|
slice.tops[0].traces = [ newtrace ];
|
|
for (x = bounds.min.x; x <= bounds.max.x; x += resolution) {
|
|
gridv = data[gridx * stepsy + gridy];
|
|
tv = maxzat(gridx, gridy);
|
|
if (lx) {
|
|
if (mesh) newlines.push(newLine(
|
|
newPoint(lx,y,lv),
|
|
newPoint(x,y,gridv)
|
|
));
|
|
var ang = Math.abs((Math.atan2(ltv - tv, resolution) * R2A) % 90);
|
|
// over max angle, turn into square edge (up or down)
|
|
if (ang > maxangle) {
|
|
if (ltv > tv) {
|
|
// down = forward,down
|
|
newtrace.push(newPoint(x,y,ltv));
|
|
} else {
|
|
// up = up,forward
|
|
newtrace.push(newPoint(lx,y,tv));
|
|
}
|
|
}
|
|
}
|
|
newtrace.push(newPoint(x,y,tv));
|
|
lx = x;
|
|
lv = gridv;
|
|
ltv = tv;
|
|
gridx++;
|
|
}
|
|
if (cleanupTopoSlice(slice,diameter,curvesOnly)) newslices.push(slice);
|
|
gridy = Math.round(((y - bounds.min.y + toolStep) / boundsY) * stepsy);
|
|
onupdate(0.85 + (gridy/stepsy) * 0.15, "linear y");
|
|
}
|
|
}
|
|
|
|
ondone(newslices);
|
|
}
|
|
|
|
// slices progress left-to-right along the X axis
|
|
doSlicing(widget, {height:resolution, swapX:true, topo:true}, topoSlicesDone, function(update) {
|
|
onupdate(0.0 + update * 0.20, "topo slicing");
|
|
});
|
|
}
|
|
|
|
/**
|
|
* Create facing passes in CAM mode
|
|
*
|
|
* @param {Slice} slice target
|
|
* @param {Polygon[]} shell enclosing slice tops
|
|
* @param {number} diameter of tool
|
|
* @param {number} overlap % on each pass
|
|
* @param {boolean} true for pocket only mode
|
|
* @param {number} bounds shell offset
|
|
* @returns {Object} shell
|
|
*/
|
|
function createFacingSlices(slice, shell, diameter, overlap, pocket) {
|
|
var outer = [],
|
|
offset = [];
|
|
|
|
// clone and flatten the shell with tops to offset array
|
|
shell.clone(true).forEach(function(poly) { poly.setZ(slice.z).flattenTo(offset) });
|
|
|
|
// re-nest offset array
|
|
offset = POLY.nest(offset);
|
|
|
|
// inset offset array by 1/2 diameter then by tool overlap %
|
|
POLY.expand(offset, - (diameter / 2), slice.z, outer, 0, -diameter * overlap);
|
|
|
|
if (!pocket) {
|
|
// re-flatten offset polys
|
|
offset = POLY.flatten(outer.slice(), []);
|
|
// re-clone shell to offset polys (because it was lost in the offset)
|
|
shell.clone(true).forEach(function(poly) { poly.setZ(slice.z).flattenTo(offset) });
|
|
// re-nest offset polys
|
|
outer = POLY.nest(offset);
|
|
}
|
|
|
|
if (!slice.tops.length) { console.log({no_top: slice.z}); slice.addTop() }
|
|
|
|
slice.tops[0].traces = outer;
|
|
};
|
|
|
|
/**
|
|
* Create roughing offsets in CAM mode
|
|
*
|
|
* @param {Slice} slice target
|
|
* @param {Polygon[]} shell enclosing slice tops
|
|
* @param {number} diameter of tool (mm)
|
|
* @param {number} stock to leave (mm)
|
|
* @param {number} percent overlap on each pass
|
|
* @param {boolean} true for pocket only mode
|
|
* @returns {Object} shell or newly generated shell
|
|
*/
|
|
function createRoughingSlices(slice, shell, diameter, stock, overlap, pocket) {
|
|
var tops = slice.gatherTopPolys([]).clone(true),
|
|
outer = [],
|
|
offset = [];
|
|
|
|
// clone and flatten the shell with tops to offset array
|
|
shell.clone(true).forEach(function(poly) { poly.setZ(slice.z).flattenTo(offset) });
|
|
POLY.flatten(tops, offset, true);
|
|
|
|
// only tab cut polys should be open
|
|
offset.forEach(function(trace) {
|
|
trace.setClosed();
|
|
});
|
|
|
|
// re-nest offset array
|
|
offset = POLY.nest(offset);
|
|
|
|
// inset offset array by 1/2 diameter then by tool overlap %
|
|
POLY.expand(offset, - (diameter / 2 + stock), slice.z, outer, 0, -diameter * overlap);
|
|
|
|
if (!pocket) {
|
|
// re-flatten offset polys
|
|
offset = POLY.flatten(outer.slice(), [], true);
|
|
// re-clone shell to offset polys (because it was lost in the offset)
|
|
shell.clone(true).forEach(function(poly) {
|
|
poly.setZ(slice.z).flattenTo(offset);
|
|
poly.setClosed();
|
|
});
|
|
// re-nest offset polys
|
|
// outer = POLY.nest(offset);
|
|
outer = offset;
|
|
}
|
|
|
|
slice.tops[0].traces = outer;
|
|
};
|
|
|
|
/**
|
|
* Create CAM finishing offsets
|
|
*
|
|
* @param {Slice} slice target
|
|
* @param {Polygon[]} outermost pancacked shells for fill
|
|
* @param {number} tool diameter
|
|
* @param {boolean} pocket only
|
|
*/
|
|
function createFinishingSlices(slice, shell, diameter, pocket) {
|
|
if (slice.tops.length === 0) return shell;
|
|
|
|
var tops = slice.gatherTopPolys([]).clone(true),
|
|
offset = POLY.expand(tops, diameter / 2, slice.z);
|
|
|
|
// when pocket only, drop first outer poly
|
|
// if it matches the shell and promote inner polys
|
|
if (pocket) {
|
|
offset = POLY.filter(POLY.diff(shell, offset, slice.z), [], function(poly) {
|
|
if (poly.area() < 1) return null;
|
|
for (var sp=0; sp<shell.length; sp++) {
|
|
// eliminate shell only polys
|
|
if (poly.isEquivalent(shell[sp])) {
|
|
if (poly.inner) return poly.inner;
|
|
return null;
|
|
}
|
|
}
|
|
return poly;
|
|
});
|
|
}
|
|
|
|
const output = POLY.flatten(offset, [], true);
|
|
|
|
slice.tops[0].inner = output;
|
|
slice.tops[0].traces = output;
|
|
};
|
|
|
|
/**
|
|
* DRIVER SLICE CONTRACT
|
|
*
|
|
* @param {Object} settings
|
|
* @param {Widget} widget
|
|
* @param {Function} output
|
|
*/
|
|
function slice(settings, widget, onupdate, ondone) {
|
|
var conf = settings,
|
|
proc = conf.process,
|
|
outp = conf.process,
|
|
sliceAll = widget.slices = [],
|
|
roughToolDiam = getToolDiameter(conf, proc.roughingTool),
|
|
finishToolDiam = getToolDiameter(conf, proc.finishingTool),
|
|
drillToolDiam = getToolDiameter(conf, proc.drillTool),
|
|
procRough = proc.roughingOn && proc.roughingDown && roughToolDiam,
|
|
procFinish = proc.finishingOn && proc.finishingDown && finishToolDiam,
|
|
procFacing = proc.roughingOn && proc.camZTopOffset,
|
|
procDrill = proc.drillingOn && proc.drillDown && proc.drillDownSpeed,
|
|
sliceDepth = MAX(0.1, MIN(proc.roughingDown, proc.finishingDown) / 3),
|
|
pocketOnly = outp.camPocketOnly,
|
|
addTabs = proc.camTabsOn && !pocketOnly,
|
|
tabWidth = proc.camTabsWidth,
|
|
tabHeight = proc.camTabsHeight,
|
|
mesh = widget.mesh,
|
|
bounds = widget.getBoundingBox(),
|
|
zMin = MAX(bounds.min.z, outp.camZBottom),
|
|
shellRough,
|
|
shellFinish;
|
|
|
|
if (sliceDepth <= 0.05) {
|
|
return ondone("invalid slice depth");
|
|
}
|
|
|
|
if (!(procRough || procFinish || procFacing || procDrill)) {
|
|
return ondone("no processes selected");
|
|
}
|
|
|
|
// cut outside traces at the right points
|
|
const addCutoutTabs = function(slice, toolDiam) {
|
|
// too high
|
|
if (slice.z > zMin + tabHeight) return;
|
|
// no tops / traces
|
|
if (slice.tops.length === 0) return;
|
|
|
|
var trace, index, maxArea = 0, tmpArea;
|
|
|
|
// find trace with greatest area
|
|
slice.tops[0].traces.forEach(function(trc, idx) {
|
|
if ((tmpArea = trc.area()) > maxArea) {
|
|
maxArea = tmpArea;
|
|
index = idx;
|
|
trace = trc;
|
|
}
|
|
});
|
|
|
|
// for tracing out intersections
|
|
trace.setClockwise();
|
|
|
|
const outside = 10000,
|
|
width = (tabWidth + toolDiam) / 2,
|
|
// horizontal top cut
|
|
htl = { x: -outside, y: width },
|
|
htr = { x: -htl.x, y: htl.y },
|
|
// horizontal bottom cut
|
|
hbl = { x: htl.x, y: -htl.y },
|
|
hbr = { x: -htl.x, y: -htl.y },
|
|
// vertical left cut
|
|
vtl = { x: -width, y: outside },
|
|
vbl = { x: vtl.x, y: -vtl.y },
|
|
// vertical right cut
|
|
vtr = { x: -vtl.x, y: vtl.y },
|
|
vbr = { x: -vtl.x, y: -vtl.y },
|
|
nutraces = [];
|
|
|
|
var lrtop = trace.intersections(htl, htr),
|
|
lrbot = trace.intersections(hbl, hbr),
|
|
tblt = trace.intersections(vtl, vbl),
|
|
tbrt = trace.intersections(vtr, vbr),
|
|
tr1 = trace.emitSegment(lrtop[0], tblt[0]),
|
|
tr2 = trace.emitSegment(tbrt[0], lrtop[lrtop.length-1]),
|
|
tr3 = trace.emitSegment(lrbot[lrbot.length-1], tbrt[tbrt.length-1]),
|
|
tr4 = trace.emitSegment(tblt[tblt.length-1], lrbot[0]);
|
|
|
|
// remove cut trace and replace with open polys
|
|
slice.tops[0].traces.splice(index, 1, tr1, tr2, tr3, tr4);
|
|
}
|
|
|
|
// called when horizontal slicing complete
|
|
const camSlicesDone = function(slices) {
|
|
|
|
const camShell = pancake(slices, function(update) {
|
|
onupdate(0.25 + update * 0.15, "shelling");
|
|
});
|
|
|
|
const camShellPolys = shellRough = camShell.gatherTopPolys([]);
|
|
|
|
if (procRough && !pocketOnly) {
|
|
// expand shell by half tool diameter + stock to leave
|
|
shellRough = POLY.expand(shellRough, (roughToolDiam / 2) + proc.roughingStock, 0);
|
|
}
|
|
|
|
if (procFinish && pocketOnly) {
|
|
shellFinish = POLY.expand(camShellPolys, -finishToolDiam/2, 0);
|
|
}
|
|
|
|
// hollow area from top of stock to top of part
|
|
if (procFacing) {
|
|
var ztop = bounds.max.z,
|
|
zpos = ztop + outp.camZTopOffset,
|
|
zstep = proc.roughingDown;
|
|
|
|
while (zpos >= ztop) {
|
|
zpos = zpos - MIN(zstep, zpos - ztop);
|
|
|
|
const slice = newSlice(zpos, mesh.newGroup ? mesh.newGroup() : null);
|
|
slice.camMode = CPRO.FACING;
|
|
sliceAll.append(slice);
|
|
|
|
shellRough.clone().forEach(function(poly) {
|
|
slice.addTop(poly);
|
|
})
|
|
|
|
if (Math.abs(zpos - ztop) < 0.001) break;
|
|
}
|
|
}
|
|
|
|
if (procRough) {
|
|
var selected = [];
|
|
selectSlices(slices, proc.roughingDown, CPRO.ROUGH, selected);
|
|
sliceAll.appendAll(selected);
|
|
}
|
|
|
|
if (procFinish) {
|
|
var selected = [];
|
|
selectSlices(slices, proc.finishingDown, CPRO.FINISH, selected);
|
|
sliceAll.appendAll(selected);
|
|
}
|
|
|
|
if (procDrill) {
|
|
var drills = [],
|
|
centerDiff = drillToolDiam * 0.1,
|
|
area = (drillToolDiam/2) * (drillToolDiam/2) * Math.PI,
|
|
areaDelta = area * 0.05;
|
|
|
|
slices.forEach(function(slice) {
|
|
var inner = slice.gatherTopPolyInners([]);
|
|
inner.forEach(function(poly) {
|
|
if (poly.circularity() >= 0.99 && Math.abs(poly.area() - area) <= areaDelta) {
|
|
var center = poly.circleCenter(),
|
|
merged = false,
|
|
closest = Infinity,
|
|
dist;
|
|
// TODO reject if inside camShellPolys (means there is material above)
|
|
// if (center.isInPolygon(camShellPolys)) return;
|
|
drills.forEach(function(drill) {
|
|
if (merged) return;
|
|
if ((dist = drill.last().distTo2D(center)) <= centerDiff) {
|
|
merged = true;
|
|
drill.push(center);
|
|
}
|
|
closest = Math.min(closest,dist);
|
|
});
|
|
if (!merged) {
|
|
drills.push(newPolygon().append(center));
|
|
}
|
|
}
|
|
});
|
|
});
|
|
|
|
// force all drill poly points to use center (average) point
|
|
drills.forEach(function(drill) {
|
|
var center = drill.center(true),
|
|
slice = newSlice(0,null);
|
|
drill.points.forEach(function(point) {
|
|
point.x = center.x;
|
|
point.y = center.y;
|
|
});
|
|
slice.camMode = CPRO.DRILL;
|
|
slice.addTop(null).traces = [ drill ];
|
|
sliceAll.append(slice);
|
|
});
|
|
}
|
|
}
|
|
|
|
// horizontal slices for rough/finish
|
|
doSlicing(widget, {height: sliceDepth, cam:true, zmin:outp.camZBottom}, camSlicesDone, function(update) {
|
|
onupdate(0.0 + update * 0.25, "slicing");
|
|
});
|
|
|
|
// for each final slice, do post-processing
|
|
sliceAll.forEach(function(slice, index) {
|
|
// re-index
|
|
slice.index = index;
|
|
switch (slice.camMode) {
|
|
case CPRO.FACING:
|
|
createFacingSlices(slice, shellRough, roughToolDiam, proc.roughingOver, pocketOnly);
|
|
break;
|
|
case CPRO.ROUGH:
|
|
createRoughingSlices(slice, shellRough, roughToolDiam, proc.roughingStock, proc.roughingOver, pocketOnly);
|
|
if (addTabs) addCutoutTabs(slice, roughToolDiam);
|
|
break;
|
|
case CPRO.FINISH:
|
|
createFinishingSlices(slice, shellFinish, finishToolDiam, pocketOnly);
|
|
if (addTabs) addCutoutTabs(slice, finishToolDiam);
|
|
break;
|
|
}
|
|
onupdate(0.40 + (index / sliceAll.length) * 0.10, "finishing")
|
|
}, "cam post");
|
|
|
|
// we need topo for safe travel moves
|
|
generateTopoMap(widget, settings, function(slices) {
|
|
sliceAll.appendAll(slices);
|
|
// todo union rough / finish shells
|
|
// todo union rough / finish tabs
|
|
// todo append to generated topo map
|
|
}, function(update, msg) {
|
|
onupdate(0.50 + update * 0.50, msg || "create topo");
|
|
});
|
|
|
|
ondone();
|
|
};
|
|
|
|
/**
|
|
* DRIVER PRINT CONTRACT
|
|
*
|
|
* @param {Object} print state object
|
|
* @param {Function} update incremental callback
|
|
* @param {Number} [index] into widget array
|
|
* @param {Object} [firstPoint] starting point
|
|
*/
|
|
function printSetup(print, update, index, firstPoint) {
|
|
var getTool = getToolById,
|
|
settings = print.settings,
|
|
device = settings.device,
|
|
process = settings.process,
|
|
widgetIndex = index || 0,
|
|
widgetArray = print.widgets,
|
|
widgetCount = widgetArray.length,
|
|
widget = widgetArray[widgetIndex];
|
|
|
|
if (widgetIndex >= widgetCount || !widget) return;
|
|
|
|
var slices = widget.slices,
|
|
bounds = widget.getCamBounds(settings),
|
|
hasStock = process.camStockZ && process.camStockX && process.camStockY,
|
|
startCenter = process.outputOriginCenter,
|
|
zclear = process.camZClearance || 1,
|
|
zadd = hasStock ? process.camStockZ - bounds.max.z : 0,
|
|
zmax = hasStock ? process.camStockZ + zclear : bounds.max.z + zclear,
|
|
originx = startCenter ? 0 : hasStock ? -process.camStockX / 2 : bounds.min.x,
|
|
originy = startCenter ? 0 : hasStock ? -process.camStockY / 2 : bounds.min.y,
|
|
origin = hasStock ? newPoint(originx, originy, process.camStockZ) : newPoint(originx, originy, bounds.max.z + zclear),
|
|
output = print.output,
|
|
modes = CPRO,
|
|
depthFirst = process.camDepthFirst,
|
|
easeDown = false && process.camEaseDown,
|
|
tolerance = process.camTolerance,
|
|
drillDown = process.drillDown,
|
|
drillLift = process.drillLift,
|
|
drillDwell = process.drillDwell,
|
|
newOutput = widgetIndex === 0 ? [] : print.output,
|
|
layerOut = [],
|
|
printPoint,
|
|
isNewMode,
|
|
tool,
|
|
toolDiam,
|
|
toolDiamMove,
|
|
toolProfile,
|
|
feedRate,
|
|
plungeRate,
|
|
lastTool,
|
|
lastMode,
|
|
lastPoint,
|
|
nextIsMove = true,
|
|
spindle = 0,
|
|
spindleMax = device.spindleMax,
|
|
addOutput = print.addOutput,
|
|
tip2tipEmit = print.tip2tipEmit,
|
|
poly2polyEmit = print.poly2polyEmit,
|
|
poly2polyDepthFirstEmit = print.poly2polyDepthFirstEmit;
|
|
|
|
function newLayer() {
|
|
if (layerOut.length < 2) return;
|
|
newOutput.push(layerOut);
|
|
layerOut = [];
|
|
}
|
|
|
|
/**
|
|
* @param {Point} point
|
|
* @param {number} emit (0=move, !0=filament emit/laser on/cut mode)
|
|
* @param {number} [speed] speed
|
|
* @param {number} [tool] tool
|
|
*/
|
|
function layerPush(point, emit, speed, tool) {
|
|
layerOut.mode = lastMode;
|
|
addOutput(layerOut, point, emit, speed, tool);
|
|
}
|
|
|
|
function setTool(toolID, feed, plunge) {
|
|
if (toolID !== lastTool) {
|
|
tool = getToolById(settings, toolID);
|
|
toolDiam = getToolDiameter(settings, toolID);
|
|
toolDiamMove = toolDiam, // TODO validate w/ multiple models
|
|
toolProfile = createToolProfile(settings, toolID, widget.topo);
|
|
lastTool = toolID;
|
|
}
|
|
feedRate = feed;
|
|
plungeRate = plunge;
|
|
}
|
|
|
|
function emitDrills(polys) {
|
|
polys = polys.slice();
|
|
for (;;) {
|
|
var closestDist = Infinity,
|
|
closestI,
|
|
closest = null,
|
|
dist;
|
|
|
|
for (var i=0; i<polys.length; i++) {
|
|
if (!polys[i]) continue;
|
|
if ((dist = polys[i].first().distTo2D(printPoint)) < closestDist) {
|
|
closestDist = dist;
|
|
closest = polys[i];
|
|
closestI = i;
|
|
}
|
|
}
|
|
|
|
if (!closest) return;
|
|
polys[closestI] = null;
|
|
printPoint = closest.first();
|
|
emitDrill(closest, drillDown, drillLift, drillDwell);
|
|
}
|
|
// TODO emit in next-closest-order
|
|
// polys.forEach(function(poly) {
|
|
// emitDrill(poly, drillDown, drillLift, drillDwell);
|
|
// });
|
|
}
|
|
|
|
function emitDrill(poly, down, lift, dwell) {
|
|
var remain = poly.first().z - poly.last().z,
|
|
points = [],
|
|
point = poly.first();
|
|
for (;;) {
|
|
if (remain > down * 2) {
|
|
points.push(point.clone());
|
|
point.z -= down;
|
|
remain -= down;
|
|
} else if (remain < down) {
|
|
points.push(point.clone());
|
|
point.z -= remain;
|
|
points.push(point.clone());
|
|
break;
|
|
} else {
|
|
points.push(point.clone());
|
|
point.z -= remain / 2;
|
|
points.push(point.clone());
|
|
point.z -= remain / 2;
|
|
points.push(point.clone());
|
|
break;
|
|
}
|
|
}
|
|
points.forEach(function(point, index) {
|
|
camOut(point, 1);
|
|
if (index < points.length - 1) {
|
|
if (dwell) camDwell(dwell);
|
|
if (lift) camOut(point.clone().setZ(point.z + lift), 0);
|
|
}
|
|
})
|
|
camOut(point.clone().setZ(zmax));
|
|
newLayer();
|
|
}
|
|
|
|
function camDwell(time) {
|
|
layerPush(
|
|
null,
|
|
0,
|
|
time,
|
|
tool.number
|
|
);
|
|
}
|
|
|
|
function camOut(point, cut) {
|
|
point = point.clone();
|
|
point.x += widget.mesh.position.x;
|
|
point.y += widget.mesh.position.y;
|
|
point.z += zadd;
|
|
if (nextIsMove) {
|
|
cut = 0;
|
|
nextIsMove = false;
|
|
}
|
|
var rate = feedRate;
|
|
// only when we have a previous point to compare to
|
|
if (lastPoint) {
|
|
var deltaXY = lastPoint.distTo2D(point),
|
|
deltaZ = point.z - lastPoint.z,
|
|
absDeltaZ = Math.abs(deltaZ),
|
|
isMove = !cut;
|
|
// drop points too close together
|
|
if (deltaXY < 0.001 && point.z === lastPoint.z) {
|
|
// console.trace(["drop dup",lastPoint,point]);
|
|
return;
|
|
}
|
|
if (isMove && deltaXY <= toolDiamMove) {
|
|
// convert short planar moves to cuts
|
|
if (absDeltaZ <= tolerance) {
|
|
cut = 1;
|
|
isMove = false;
|
|
} else if (deltaZ <= -tolerance) {
|
|
// move over before descending
|
|
layerPush(point.clone().setZ(lastPoint.z), 0, 0, tool.number);
|
|
// new pos for plunge calc
|
|
deltaXY = 0;
|
|
}
|
|
} //else (TODO verify no else here b/c above could change isMove)
|
|
// move over things
|
|
if ((deltaXY > toolDiam || (deltaZ > toolDiam && deltaXY > tolerance)) && (isMove || absDeltaZ >= tolerance)) {
|
|
var maxz = MAX(
|
|
getTopoZPathMax(
|
|
widget,
|
|
toolProfile,
|
|
lastPoint.x,
|
|
lastPoint.y,
|
|
point.x,
|
|
point.y) + zadd,
|
|
point.z,
|
|
lastPoint.z),
|
|
mustGoUp = MAX(maxz - point.z, maxz - lastPoint.z) >= tolerance,
|
|
clearz = maxz;
|
|
// up if any point between higher than start/finish
|
|
if (mustGoUp) {
|
|
clearz = maxz + zclear;
|
|
layerPush(lastPoint.clone().setZ(clearz), 0, 0, tool.number);
|
|
}
|
|
// over to point above where we descend to
|
|
if (mustGoUp || point.z < maxz) {
|
|
layerPush(point.clone().setZ(clearz), 0, 0, tool.number);
|
|
// new pos for plunge calc
|
|
deltaXY = 0;
|
|
}
|
|
}
|
|
// synth new plunge rate
|
|
if (deltaZ <= -tolerance) {
|
|
var threshold = MIN(deltaXY / 2, absDeltaZ),
|
|
modifier = threshold / absDeltaZ;
|
|
if (threshold && modifier && deltaXY > tolerance) {
|
|
// use modifier to speed up long XY move plunge rates
|
|
rate = Math.round(plungeRate + ((feedRate - plungeRate) * modifier));
|
|
} else {
|
|
rate = plungeRate;
|
|
}
|
|
// console.log({deltaZ: deltaZ, deltaXY: deltaXY, threshold:threshold, modifier:modifier, rate:rate, plungeRate:plungeRate});
|
|
}
|
|
} else {
|
|
// before first point, move cutting head to point above it
|
|
layerPush(point.clone().setZ(zmax), 0, 0, tool.number);
|
|
}
|
|
// todo synthesize move speed from feed / plunge accordingly
|
|
layerPush(
|
|
point,
|
|
cut ? 1 : 0,
|
|
rate,
|
|
tool.number
|
|
);
|
|
lastPoint = point;
|
|
layerOut.spindle = spindle;
|
|
}
|
|
|
|
// make top start offset configurable
|
|
printPoint = firstPoint || origin;
|
|
|
|
// accumulated data for depth-first optimiztions
|
|
var depthData = {
|
|
rough: [],
|
|
finish: [],
|
|
roughDiam: 0,
|
|
finishDiam: 0,
|
|
linearx: [],
|
|
lineary: [],
|
|
layer: 0,
|
|
drill: []
|
|
};
|
|
|
|
// todo first move into positon
|
|
slices.forEach(function(slice, sliceIndex) {
|
|
depthData.layer++;
|
|
isNewMode = slice.camMode != lastMode;
|
|
lastMode = slice.camMode;
|
|
nextIsMove = true;
|
|
if (isNewMode) depthData.layer = 0;
|
|
|
|
switch (slice.camMode) {
|
|
case modes.FACING:
|
|
setTool(process.roughingTool, process.roughingSpeed, 0);
|
|
spindle = Math.min(spindleMax, process.roughingSpindle);
|
|
slice.tops.forEach(function(top) {
|
|
if (!top.traces) return;
|
|
var polys = [];
|
|
top.traces.forEach(function (poly) {
|
|
polys.push(poly);
|
|
if (poly.inner) {
|
|
poly.inner.forEach(function(inner) {
|
|
polys.push(inner);
|
|
})
|
|
}
|
|
});
|
|
// set winding specified in output
|
|
POLY.setWinding(polys, process.outputClockwise, true);
|
|
printPoint = poly2polyEmit(polys, printPoint, function(poly, index, count) {
|
|
poly.forEachPoint(function(point, pidx, points, offset) {
|
|
camOut(point.clone(), offset !== 0);
|
|
}, true, index);
|
|
});
|
|
newLayer();
|
|
});
|
|
break;
|
|
case modes.ROUGH:
|
|
case modes.FINISH:
|
|
if (slice.camMode === modes.ROUGH) {
|
|
setTool(process.roughingTool, process.roughingSpeed, process.roughingPlunge);
|
|
spindle = Math.min(spindleMax, process.roughingSpindle);
|
|
depthData.roughDiam = toolDiam;
|
|
} else {
|
|
setTool(process.finishingTool, process.finishingSpeed, process.finishingPlunge);
|
|
spindle = Math.min(spindleMax, process.finishingSpindle);
|
|
depthData.finishDiam = toolDiam;
|
|
}
|
|
// todo find closest next trace/trace-point
|
|
slice.tops.forEach(function(top) {
|
|
if (!top.poly) return;
|
|
if (!top.traces) return;
|
|
var polys = [];
|
|
POLY.flatten(top.traces, []).forEach(function (poly) {
|
|
if (depthFirst) poly = poly.clone(true);
|
|
poly.layer = depthData.layer;
|
|
polys.push(poly);
|
|
});
|
|
// set winding specified in output
|
|
POLY.setWinding(polys, process.outputClockwise, true);
|
|
if (depthFirst) {
|
|
(slice.camMode === modes.ROUGH ? depthData.rough : depthData.finish).append(polys);
|
|
} else {
|
|
printPoint = poly2polyEmit(polys, printPoint, function(poly, index, count) {
|
|
poly.forEachPoint(function(point, pidx, points, offset) {
|
|
camOut(point.clone(), offset !== 0);
|
|
}, poly.isClosed(), index);
|
|
});
|
|
newLayer();
|
|
}
|
|
});
|
|
break;
|
|
case modes.FINISH_X:
|
|
case modes.FINISH_Y:
|
|
setTool(process.finishingTool, process.finishingSpeed, process.finishingPlunge);
|
|
spindle = Math.min(spindleMax, process.finishingSpindle);
|
|
depthData.finishDiam = toolDiam;
|
|
// todo find closest next trace/trace-point
|
|
slice.tops.forEach(function(top) {
|
|
if (!top.traces) return;
|
|
var polys = [], poly, emit;
|
|
top.traces.forEach(function (poly) {
|
|
if (depthFirst) poly = poly.clone(true);
|
|
polys.push({first:poly.first(), last:poly.last(), poly:poly});
|
|
});
|
|
if (depthFirst) {
|
|
(slice.camMode === modes.FINISH_X ? depthData.linearx : depthData.lineary).appendAll(polys);
|
|
} else {
|
|
printPoint = tip2tipEmit(polys, printPoint, function(el, point, count) {
|
|
poly = el.poly;
|
|
if (poly.last() === point) poly.reverse();
|
|
poly.forEachPoint(function(point, pidx) {
|
|
camOut(point.clone(), pidx > 0);
|
|
}, false);
|
|
});
|
|
newLayer();
|
|
}
|
|
});
|
|
break;
|
|
case modes.DRILL:
|
|
setTool(process.drillTool, process.drillDownSpeed, process.drillDownSpeed);
|
|
// drilling is always depth-first
|
|
slice.tops.forEach(function(top) {
|
|
if (!top.traces) return;
|
|
depthData.drill.appendAll(top.traces);
|
|
});
|
|
break;
|
|
}
|
|
update(sliceIndex / slices.length);
|
|
});
|
|
|
|
// act on accumulated layer data
|
|
if (depthFirst) {
|
|
// roughing depth first
|
|
if (depthData.rough.length > 0) {
|
|
setTool(process.roughingTool, process.roughingSpeed, process.roughingPlunge);
|
|
spindle = Math.min(spindleMax, process.roughingSpindle);
|
|
printPoint = poly2polyDepthFirstEmit(depthData.rough, printPoint, function(poly, index, count, fromPoint) {
|
|
var last = null;
|
|
if (easeDown && poly.isClosed()) {
|
|
last = poly.forEachPointEaseDown(function(point, offset) {
|
|
camOut(point.clone(), offset > 0);
|
|
}, fromPoint);
|
|
} else {
|
|
poly.forEachPoint(function(point, pidx, points, offset) {
|
|
camOut(point.clone(), offset !== 0);
|
|
}, poly.isClosed(), index);
|
|
}
|
|
newLayer();
|
|
return last;
|
|
}, depthData.roughDiam * process.roughingOver * 1.01);
|
|
}
|
|
// finishing depth first
|
|
if (depthData.finish.length > 0) {
|
|
setTool(process.finishingTool, process.finishingSpeed, process.finishingPlunge);
|
|
spindle = Math.min(spindleMax, process.finishingSpindle);
|
|
printPoint = poly2polyDepthFirstEmit(depthData.finish, printPoint, function(poly, index, count, fromPoint) {
|
|
var last = null;
|
|
if (easeDown && poly.isClosed()) {
|
|
last = poly.forEachPointEaseDown(function(point, offset) {
|
|
camOut(point.clone(), offset > 0);
|
|
}, fromPoint);
|
|
} else {
|
|
poly.forEachPoint(function(point, pidx, points, offset) {
|
|
camOut(point.clone(), offset !== 0);
|
|
}, poly.isClosed(), index);
|
|
}
|
|
newLayer();
|
|
return last;
|
|
}, depthData.finishDiam * 0.01);
|
|
}
|
|
// two modes for deferred finishing: x then y or combined
|
|
if (process.finishCurvesOnly) {
|
|
setTool(process.finishingTool, process.finishingSpeed, process.finishingPlunge);
|
|
spindle = Math.min(spindleMax, process.finishingSpindle);
|
|
// combined deferred linear x and y finishing
|
|
var linearxy = [].appendAll(depthData.linearx).appendAll(depthData.lineary);
|
|
printPoint = tip2tipEmit(linearxy, printPoint, function(el, point, count) {
|
|
var poly = el.poly;
|
|
if (poly.last() === point) poly.reverse();
|
|
poly.forEachPoint(function(point, pidx) {
|
|
camOut(point.clone(), pidx > 0);
|
|
}, false);
|
|
newLayer();
|
|
});
|
|
} else {
|
|
setTool(process.finishingTool, process.finishingSpeed, process.finishingPlunge);
|
|
spindle = Math.min(spindleMax, process.finishingSpindle);
|
|
// deferred linear x finishing
|
|
if (depthData.linearx.length > 0)
|
|
printPoint = tip2tipEmit(depthData.linearx, printPoint, function(el, point, count) {
|
|
var poly = el.poly;
|
|
if (poly.last() === point) poly.reverse();
|
|
poly.forEachPoint(function(point, pidx) {
|
|
camOut(point.clone(), pidx > 0);
|
|
}, false);
|
|
newLayer();
|
|
});
|
|
// deferred linear y finishing
|
|
if (depthData.lineary.length > 0)
|
|
printPoint = tip2tipEmit(depthData.lineary, printPoint, function(el, point, count) {
|
|
var poly = el.poly;
|
|
if (poly.last() === point) poly.reverse();
|
|
poly.forEachPoint(function(point, pidx) {
|
|
camOut(point.clone(), pidx > 0);
|
|
}, false);
|
|
newLayer();
|
|
});
|
|
}
|
|
}
|
|
|
|
// drilling is always depth first
|
|
if (depthData.drill.length > 0) {
|
|
setTool(process.drillTool, process.drillDownSpeed, process.drillDownSpeed);
|
|
emitDrills(depthData.drill);
|
|
}
|
|
|
|
// last layer/move is to zmax
|
|
camOut(printPoint.clone().setZ(bounds.max.z + zclear), false);
|
|
newOutput.push(layerOut);
|
|
|
|
// replace output single flattened layer with all points
|
|
print.output = newOutput;
|
|
|
|
if (widgetIndex + 1 < widgetCount) printSetup(print, update, widgetIndex + 1, printPoint);
|
|
};
|
|
|
|
/**
|
|
* @returns {Array} gcode lines
|
|
*/
|
|
function printExport(print, online) {
|
|
var widget = print.widgets[0];
|
|
|
|
if (!widget) return;
|
|
|
|
var i,
|
|
time = 0,
|
|
lines = 0,
|
|
bytes = 0,
|
|
output = [],
|
|
spindle = 0,
|
|
modes = CPRO,
|
|
settings = print.settings,
|
|
device = settings.device,
|
|
gcodes = settings.device || {},
|
|
space = gcodes.gcodeSpace,
|
|
stripComments = gcodes.gcodeStrip || false,
|
|
cmdToolChange = gcodes.gcodeChange || [ "M6 T{tool}" ],
|
|
cmdSpindle = gcodes.gcodeSpindle || [ "M3 S{speed}" ],
|
|
cmdDwell = gcodes.gcodeDwell || [ "G4 P{time}" ],
|
|
bounds = widget.getCamBounds(settings),
|
|
bed = settings.device,
|
|
spro = settings.process,
|
|
sout = settings.process,
|
|
decimals = 4,
|
|
pos = { x:null, y:null, z:null, f:null, t:null },
|
|
line,
|
|
cidx,
|
|
mode = 0,
|
|
point,
|
|
points = 0,
|
|
hasStock = spro.camStockZ && spro.camStockX && spro.camStockY,
|
|
zmax = hasStock ? spro.camStockZ : bounds.max.z,
|
|
runbox = {
|
|
max: { x:-Infinity, y:-Infinity, z:-Infinity},
|
|
min: { x:Infinity, y:Infinity, z:Infinity}
|
|
},
|
|
offset = sout.outputOriginCenter ? null : {
|
|
x: bounds.max.x, //bed.bedWidth/2,
|
|
y: bounds.max.y //bed.bedDepth/2
|
|
},
|
|
consts = {
|
|
tool: 0,
|
|
tool_name: "unknown",
|
|
top: offset ? bed.bedDepth : bed.bedDepth/2,
|
|
left: offset ? 0 : -bed.bedWidth/2,
|
|
right: offset ? bed.bedWidth : bed.bedWidth/2,
|
|
bottom: offset ? 0 : -bed.bedDepth/2,
|
|
time: 0
|
|
},
|
|
append;
|
|
|
|
if (online) {
|
|
append = function(line) {
|
|
if (line) {
|
|
lines++;
|
|
bytes += line.length;
|
|
output.append(line);
|
|
}
|
|
if (!line || output.length > 1000) {
|
|
online(output.join("\n"));
|
|
output = [];
|
|
}
|
|
};
|
|
} else {
|
|
append = function(line) {
|
|
if (!line) return;
|
|
output.append(line);
|
|
lines++;
|
|
bytes += line.length;
|
|
}
|
|
}
|
|
|
|
function filterEmit(array, consts) {
|
|
if (!array) return;
|
|
for (i=0; i<array.length; i++) {
|
|
line = print.constReplace(array[i], consts);
|
|
if (stripComments && (cidx = line.indexOf(";")) >= 0) {
|
|
line = line.substring(0, cidx).trim();
|
|
if (line.length === 0) continue;
|
|
}
|
|
append(line);
|
|
}
|
|
}
|
|
|
|
function add0(val) {
|
|
var s = val.toString(),
|
|
d = s.indexOf(".");
|
|
if (d < 0) {
|
|
return s + '.0';
|
|
} else {
|
|
return s;
|
|
}
|
|
}
|
|
|
|
function toolNameByNumber(number, tools) {
|
|
for (var i=0; i<tools.length; i++) {
|
|
if (tools[i].number === number) return tools[i].name;
|
|
}
|
|
return "unknown";
|
|
}
|
|
|
|
function moveTo(out) {
|
|
var newpos = out.point;
|
|
|
|
// no point == dwell
|
|
// out.speed = time to dwell in ms
|
|
if (!newpos) {
|
|
time += out.speed;
|
|
consts.time = out.speed;
|
|
filterEmit(cmdDwell, consts);
|
|
return;
|
|
}
|
|
|
|
newpos.x = UTIL.round(newpos.x, decimals);
|
|
newpos.y = UTIL.round(newpos.y, decimals);
|
|
newpos.z = UTIL.round(newpos.z, decimals);
|
|
|
|
// on tool change
|
|
if (out.tool != pos.t) {
|
|
pos.t = out.tool;
|
|
consts.tool = pos.t;
|
|
consts.tool_name = toolNameByNumber(out.tool, settings.tools);
|
|
filterEmit(cmdToolChange, consts);
|
|
}
|
|
|
|
var feed = out.speed,
|
|
nl = [feed ? 'G1' : 'G0'],
|
|
dx = newpos.x - pos.x,
|
|
dy = newpos.y - pos.y,
|
|
dz = newpos.z - pos.z,
|
|
dist = Math.sqrt(dx * dx + dy * dy + dz * dz);
|
|
|
|
// drop dup points (all deltas are 0)
|
|
if (!(dx || dy || dz)) {
|
|
return;
|
|
}
|
|
|
|
if (newpos.x !== pos.x) {
|
|
pos.x = newpos.x;
|
|
runbox.min.x = Math.min(runbox.min.x, pos.x);
|
|
runbox.max.x = Math.max(runbox.max.x, pos.x);
|
|
nl.append(space).append("X").append(add0(pos.x));
|
|
}
|
|
if (newpos.y !== pos.y) {
|
|
pos.y = newpos.y;
|
|
runbox.min.y = Math.min(runbox.min.y, pos.y);
|
|
runbox.max.y = Math.max(runbox.max.y, pos.y);
|
|
nl.append(space).append("Y").append(add0(pos.y));
|
|
}
|
|
if (newpos.z !== pos.z) {
|
|
pos.z = newpos.z;
|
|
runbox.min.z = Math.min(runbox.min.z, pos.z);
|
|
runbox.max.z = Math.max(runbox.max.z, pos.z);
|
|
nl.append(space).append("Z").append(add0(pos.z));
|
|
}
|
|
if (feed && feed !== pos.f) {
|
|
pos.f = feed;
|
|
nl.append(space).append("F").append(feed);
|
|
}
|
|
|
|
// update time calculation
|
|
time += (dist / (pos.f || 1000)) * 60;
|
|
|
|
// if (comment && !stripComments) {
|
|
// nl.append(" ; ").append(comment);
|
|
// nl.append(" ; ").append(points);
|
|
// }
|
|
|
|
append(nl.join(''));
|
|
points++;
|
|
}
|
|
|
|
// emit gcode preamble
|
|
filterEmit(gcodes.gcodePre, consts);
|
|
|
|
// remap points as necessary for origins, offsets, inversions
|
|
print.output.forEach(function(layer) {
|
|
layer.forEach(function(out) {
|
|
point = out.point;
|
|
if (!point || point.mod) return;
|
|
point.mod = 1;
|
|
if (offset) {
|
|
point.x += offset.x;
|
|
point.y += offset.y;
|
|
}
|
|
if (sout.outputInvertX) point.x = -point.x;
|
|
if (sout.outputInvertY) point.y = -point.y;
|
|
if (sout.camOriginTop) point.z = point.z - zmax;
|
|
});
|
|
});
|
|
|
|
// emit all points in layer/point order
|
|
print.output.forEach(function (layerout) {
|
|
if (mode !== layerout.mode) {
|
|
if (mode && !stripComments) append("; ending " + MODES[mode] + " after " + Math.round(time/60) + " seconds");
|
|
mode = layerout.mode;
|
|
if (!stripComments) append("; starting " + MODES[mode]);
|
|
}
|
|
if (layerout.spindle && layerout.spindle !== spindle) {
|
|
spindle = layerout.spindle;
|
|
if (spindle > 0) {
|
|
filterEmit(cmdSpindle, {speed: Math.abs(spindle)});
|
|
} else {
|
|
append("M4");
|
|
}
|
|
// append((spindle > 0 ? "M3" : "M4") + " S" + Math.abs(spindle));
|
|
}
|
|
layerout.forEach(function(out) {
|
|
moveTo(out);
|
|
});
|
|
});
|
|
if (mode && !stripComments) append("; ending " + MODES[mode] + " after " + Math.round(time/60) + " seconds");
|
|
|
|
// emit gcode post
|
|
filterEmit(gcodes.gcodePost, consts);
|
|
|
|
// flush buffered gcode
|
|
append();
|
|
|
|
print.time = time;
|
|
print.lines = lines;
|
|
print.bytes = bytes + lines - 1;
|
|
print.bounds = runbox;
|
|
|
|
return online ? null : output.join("\n");
|
|
};
|
|
|
|
})();
|