refactor tile packing, cut tools file pathing

This commit is contained in:
Stewart Allen 2024-06-13 19:00:04 -04:00
commit d087aaae73
4 changed files with 284 additions and 218 deletions

View file

@ -717,10 +717,10 @@ class Polygon {
/**
* move all poly points by some offset
*/
move(offset) {
move(offset, skipinner) {
this._bounds = undefined;
this.points = this.points.map(point => point.move(offset));
if (this.inner) {
if (!skipinner && this.inner) {
for (let inner of this.inner) {
inner.move(offset);
}

View file

@ -40,6 +40,139 @@ function init(kiri, api, current) {
});
}
function polyLabel(poly, label) {
console.log('label', label);
}
function sliceEmitObjects(print, slice, groups, opt = { }) {
let process = print.settings.process;
let stacked = process.ctOutStack;
let grouped = stacked || process.ctOutGroup;
let label = false && process.outputLaserLabel;
let simple = opt.simple || false;
let emit = { in: [], out: [], mark: [] };
let lastEmit = opt.lastEmit;
let zcolor = print.settings.process.ctOutZColor;
function polyOut(poly, group, type, indexed) {
if (!poly) {
return;
}
if (Array.isArray(poly)) {
poly.forEach((pi, index) => {
polyOut(pi, group, type, indexed ? index : undefined);
});
} else {
let pathOpt = zcolor ? {extrude: slice.z, rate: slice.z} : {extrude: 1, rate: 1};
if (type === "mark") {
pathOpt.rate = 0.001;
pathOpt.extrude = 2;
} else if (label && type === "out") {
let lbl = index !== undefined ? `${slice.index}-${index}` : `${slice.index}`;
polyLabel(poly, lbl);
}
if (simple) pathOpt.simple = true;
if (poly.open) pathOpt.open = true;
emit[type].push(poly);
print.PPP(poly, group, pathOpt);
// when stacking (top down widget slices), if the last layer is fully contained
// by the current layer, then it is "marked" onto the current layer in a different color
if (stacked && type === "out" && lastEmit) {
for (let out of lastEmit.out) {
if (out.isInside(poly)) {
polyOut(out, group, "mark");
}
}
}
}
}
if (grouped) {
let group = [];
group.thick = slice.thick;
let outer = slice.offset;
let inner = outer.map(poly => poly.inner || []).flat();
// cut inside before outside
polyOut(inner, group, "in", outer.length > 1);
polyOut(outer, group, "out", outer.length > 1);
groups.push(group);
} else {
for (let top of slice.offset) {
let group = [];
group.thick = slice.thick;
polyOut([ top ], group, "in");
polyOut(top.inner || [], group, "out");
groups.push(group);
}
}
return emit;
};
// convert arc into line segments
function arc(center, rad, s1, s2, out) {
let a1 = s1.angle;
let step = 5;
let diff = s1.angleDiff(s2, true);
let ticks = Math.abs(Math.floor(diff / step));
let dir = Math.sign(diff);
let off = (diff % step) / 2;
if (off == 0) {
ticks++;
} else {
out.push( center.projectOnSlope(s1, rad) );
}
while (ticks-- > 0) {
out.push( center.projectOnSlope(base.newSlopeFromAngle(a1 + off), rad) );
a1 += step * dir;
}
out.push( center.projectOnSlope(s2, rad) );
}
// start to the "left" of the first point
function addKnifeRadii(poly, tipoff) {
poly.setClockwise();
let oldpts = poly.points.slice();
// find leftpoint and make that the first point
let start = oldpts[0];
let startI = 0;
for (let i=1; i<oldpts.length; i++) {
let pt = oldpts[i];
if (pt.x < start.x || pt.y > start.y) {
start = pt;
startI = i;
}
}
if (startI > 0) {
oldpts = oldpts.slice(startI,oldpts.length).appendAll(oldpts.slice(0,startI));
}
let lastpt = oldpts[0].clone().move({x:-tipoff,y:0,z:0});
let lastsl = lastpt.slopeTo(oldpts[0]).toUnit();
let newpts = [ lastpt, lastpt = oldpts[0].clone() ];
let tmp;
for (let i=1; i<oldpts.length + 1; i++) {
let nextpt = oldpts[i % oldpts.length];
let nextsl = lastpt.slopeTo(nextpt).toUnit();
if (lastsl.angleDiff(nextsl) >= 10) {
if (lastpt.distTo2D(nextpt) >= tipoff) {
arc(lastpt, tipoff, lastsl, nextsl, newpts);
} else {
// todo handle short segments
// newpts.push(lastpt.projectOnSlope(lastsl, tipoff) );
// newpts.push( lastpt.projectOnSlope(nextsl, tipoff) );
}
}
newpts.push(nextpt);
lastsl = nextsl;
lastpt = nextpt;
}
newpts.push( tmp = lastpt.projectOnSlope(lastsl, tipoff) );
newpts.push( tmp.clone().move({x:tipoff, y:0, z: 0}) );
poly.open = true;
poly.points = newpts;
}
/**
* DRIVER SLICE CONTRACT
*
@ -98,90 +231,26 @@ function slice(settings, widget, onupdate, ondone) {
onupdate(v);
}
}).then(output => {
// ensure slice order is high Z to low Z for stacking
widget.slices = output.slices.map(data => {
let { z, lines, groups } = data;
let tops = POLY.nest(groups);
// for WireEDM, we commonly omit inner polys because we can't
// navigate to cut them separately unlike laser, water, drag
if (ctOmitInner) tops.forEach(top => delete top.inner);
let slice = newSlice(z).addTops(tops);
slice.index = indices.indexOf(z);
// create top offsets (even if 0)
let offsets = slice.offset = offset ?
POLY.offset(tops, offset, {z: slice.z, miter: 2 / offset}) : tops;
slice.output().setLayer("layer", { line: 0x888800 }).addPolys(tops);
slice.output().setLayer("object", { line: 0x888800 }).addPolys(tops);
slice.output().setLayer("cut", { line: color }).addPolys(offsets);
return slice;
});
}).sort((a,b) => b.z - a.z);
ondone();
});
};
function polyLabel(poly, label) {
console.log('label', label);
}
function sliceEmitObjects(print, slice, groups, opt = { }) {
let start = newPoint(0,0,0);
let process = print.settings.process;
let stacked = process.ctOutStack;
let grouped = stacked || process.ctOutGroup;
let label = false && process.outputLaserLabel;
let simple = opt.simple || false;
let emit = { in: [], out: [], mark: [] };
let lastEmit = opt.lastEmit;
let zcolor = print.settings.process.ctOutZColor;
function polyOut(poly, group, type, indexed) {
if (!poly) {
return;
}
if (Array.isArray(poly)) {
poly.forEach((pi, index) => {
polyOut(pi, group, type, indexed ? index : undefined);
});
} else {
let pathOpt = zcolor ? {extrude: slice.z, rate: slice.z} : {extrude: 1, rate: 1};
if (type === "mark") {
pathOpt.rate = 0.001;
pathOpt.extrude = 2;
} else if (label && type === "out") {
let lbl = index !== undefined ? `${slice.index}-${index}` : `${slice.index}`;
polyLabel(poly, lbl);
}
if (simple) pathOpt.simple = true;
if (poly.open) pathOpt.open = true;
emit[type].push(poly);
print.polyPrintPath(poly, start, group, pathOpt);
if (stacked && type === "out" && lastEmit) {
for (let out of lastEmit.out) {
if (out.isInside(poly)) {
polyOut(out, group, "mark");
}
}
}
}
}
if (grouped) {
let group = [];
group.thick = slice.thick;
let offset = slice.offset;
let inner = offset.map(poly => poly.inner || []).flat();
// cut inside before outside
polyOut(inner, group, "in", offset.length > 1);
polyOut(offset, group, "out", offset.length > 1);
groups.push(group);
} else {
for (let top of slice.offset) {
let group = [];
group.thick = slice.thick;
polyOut([ top ], group, "in");
polyOut(top.inner || [], group, "out");
groups.push(group);
}
}
return emit;
};
/**
* DRIVER PRINT CONTRACT
*
@ -197,75 +266,28 @@ async function prepare(widgets, settings, update) {
knifeTipOff = process.ctOutKnifeTip,
output = print.output = [],
totalSlices = 0,
slices = 0;
slices = 0,
{ bedWidth, bedDepth } = device,
{ ctOriginCenter, ctOriginBounds } = process,
{ ctOriginOffX, ctOriginOffY } = process;
// shim to adapt older code -- should be refactored
let pppo = [];
let pppg = [];
let tile = [];
let tiles = [];
print.PPP = function(poly, group, options) {
if (!pppg.contains(group)){
pppg.push(group);
tiles.push(tile = []);
}
pppo.push({ poly, group, options });
tile.push({ poly, group, options });
};
// filter ignored widgets
widgets = widgets.filter(w => !w.track.ignore && !w.meta.disabled);
// convert arc into line segments
function arc(center, s1, s2, out) {
let a1 = s1.angle;
let step = 5;
let diff = s1.angleDiff(s2, true);
let ticks = Math.abs(Math.floor(diff / step));
let dir = Math.sign(diff);
let off = (diff % step) / 2;
if (off == 0) {
ticks++;
} else {
out.push( center.projectOnSlope(s1, knifeTipOff) );
}
while (ticks-- > 0) {
out.push( center.projectOnSlope(base.newSlopeFromAngle(a1 + off), knifeTipOff) );
a1 += step * dir;
}
out.push( center.projectOnSlope(s2, knifeTipOff) );
}
// start to the "left" of the first point
function addKnifeRadii(poly) {
poly.setClockwise();
let oldpts = poly.points.slice();
// find leftpoint and make that the first point
let start = oldpts[0];
let startI = 0;
for (let i=1; i<oldpts.length; i++) {
let pt = oldpts[i];
if (pt.x < start.x || pt.y > start.y) {
start = pt;
startI = i;
}
}
if (startI > 0) {
oldpts = oldpts.slice(startI,oldpts.length).appendAll(oldpts.slice(0,startI));
}
let lastpt = oldpts[0].clone().move({x:-knifeTipOff,y:0,z:0});
let lastsl = lastpt.slopeTo(oldpts[0]).toUnit();
let newpts = [ lastpt, lastpt = oldpts[0] ];
let tmp;
for (let i=1; i<oldpts.length + 1; i++) {
let nextpt = oldpts[i % oldpts.length];
let nextsl = lastpt.slopeTo(nextpt).toUnit();
if (lastsl.angleDiff(nextsl) >= 10) {
if (lastpt.distTo2D(nextpt) >= knifeTipOff) {
arc(lastpt, lastsl, nextsl, newpts);
} else {
// todo handle short segments
// newpts.push(lastpt.projectOnSlope(lastsl, knifeTipOff) );
// newpts.push( lastpt.projectOnSlope(nextsl, knifeTipOff) );
}
}
newpts.push(nextpt);
lastsl = nextsl;
lastpt = nextpt;
}
newpts.push( tmp = lastpt.projectOnSlope(lastsl, knifeTipOff) );
newpts.push( tmp.clone().move({x:knifeTipOff, y:0, z: 0}) );
poly.open = true;
poly.points = newpts;
}
// find max layers (for updates)
for (let widget of widgets) {
totalSlices += widget.slices.length;
@ -273,11 +295,11 @@ async function prepare(widgets, settings, update) {
// emit objects from each slice into output array
for (let widget of widgets) {
// slice stack merging
// there is not layout in this mode
// there are no inner vs outer polys
// merged/same polys "increase" color/weight
if (process.ctOutMerged) {
// slice stack merging
// there is not layout in this mode
// there are no inner vs outer polys
// merged/same polys "increase" color/weight
let merged = [];
for (let slice of widget.slices) {
let polys = [];
@ -299,30 +321,29 @@ async function prepare(widgets, settings, update) {
});
update((slices++ / totalSlices) * 0.5, "prepare");
}
let start = newPoint(0,0,0);
let gather = [];
for (let poly of merged) {
if (knifeOn) {
addKnifeRadii(poly);
addKnifeRadii(poly, knifeTipOff);
}
print.polyPrintPath(poly, start, gather, {
print.PPP(poly, gather, {
extrude: poly.depth,
rate: poly.depth * 10
});
})
}
output.push(gather);
} else {
// output a layer for each slice
if (knifeOn) {
for (let slice of widget.slices) {
slice.offset.forEach(poly => {
addKnifeRadii(poly);
addKnifeRadii(poly, knifeTipOff);
if (poly.inner) poly.inner.forEach(ip => {
addKnifeRadii(ip);
addKnifeRadii(ip, knifeTipOff);
});
});
}
}
// TODO packing / layout SHOULD be done here instead
let lastEmit;
for (let slice of widget.slices.reverse()) {
lastEmit = sliceEmitObjects(print, slice, output, {simple: knifeOn, lastEmit});
@ -331,59 +352,50 @@ async function prepare(widgets, settings, update) {
}
}
// compute tile width / height
for (let layer of output) {
let min = {w:Infinity, h:Infinity}, max = {w:-Infinity, h:-Infinity}, p;
// compute bounding box for each layer
for (let out of layer) {
p = out.point;
out.point = p.clone(); // b/c first/last point are often shared
min.w = Math.min(min.w, p.x);
max.w = Math.max(max.w, p.x);
min.h = Math.min(min.h, p.y);
max.h = Math.max(max.h, p.y);
}
layer.w = max.w - min.w;
layer.h = max.h - min.h;
// shift objects to top/left of w/h box bounds
for (let out of layer) {
p = out.point;
p.x -= min.w;
p.y -= min.h;
}
}
// do object layout packing
// for tile layout packing
let dw = device.bedWidth / 2,
dh = device.bedDepth / 2,
sort = !process.ctOutLayer,
spacing = process.ctOutTileSpacing,
// sort objects by size when not using laser layer ordering
c = sort ? output.sort() : output,
p = new kiri.Pack(dw, dh, spacing, {invy:isWire}).fit(c, !sort);
spacing = process.ctOutTileSpacing;
// test different ratios until packed
while (!p.packed) {
dw *= 1.1;
dh *= 1.1;
p = new kiri.Pack(dw, dh, spacing, {invy:isWire}).fit(c ,!sort);
// compute tile bounds
for (let tile of tiles) {
let bounds = base.newBounds();
tile.forEach(rec => bounds.merge(rec.poly.bounds));
tile.w = bounds.width();
tile.h = bounds.height();
tile.bounds = bounds;
}
// update packed tile with new location
let pad = c.length > 1 ? p.pad : 0;
for (let m of c) {
m.fit.x += m.w + pad;
m.fit.y += m.h + pad;
for (let o of m) {
// because first point emitted twice (begin/end)
let e = o.point;
e.x += p.max.w / 2 - m.fit.x;
e.y += p.max.h / 2 - m.fit.y;
e.z = 0;
// pack tiles
let tp = new kiri.Pack(dw, dh, spacing, { invy:isWire, simple: !sort }).pack(tiles, packer => {
return packer.rescale(1.1, 1.1);
});
let currentPos =
ctOriginCenter ? newPoint(0,0,0) :
ctOriginBounds ? newPoint(- tp.max.w/2 - ctOriginOffX, - tp.max.h/2 - ctOriginOffY, 0) :
newPoint(-dw, -dh, 0);
// output tiles
for (let tile of tiles) {
let { fit, bounds } = tile;
for (let { poly, group, options } of tile) {
poly.setZ(0);
poly.move({
x: fit.x - (tp.max.w / 2) - bounds.minx ,
y: fit.y - (tp.max.h / 2) - bounds.miny,
z: 0}, true);
currentPos = print.polyPrintPath(poly, currentPos, group, options);
}
}
console.log({ output });
// clone output points to prevent double offsetting during export
for (let layer of output) {
for (let rec of layer) {
rec.point = rec.point.clone();
}
}
return kiri.render.path(output, (progress, layer) => {
update(0.5 + progress * 0.5, "render", layer);

View file

@ -13,6 +13,15 @@ const { kiri } = root;
class Packer {
constructor(w, h, spacing, opt = {}) {
this.w = w;
this.h = h;
this.spacing = spacing;
this.opt = opt;
this.init();
}
init() {
const { w, h, spacing, opt } = this;
this.root = { x: 0, y: 0, w: w, h: h };
this.max = { w: 0, h: 0 };
this.packed = false;
@ -21,23 +30,61 @@ class Packer {
this.pad = this.spacing / 2;
}
get size() {
return { w: this.w, h: this. h };
}
resize(w, h) {
this.w = w;
this.h = h;
return this;
}
rescale(wm, hm) {
this.w *= wm;
this.h *= hm;
return this;
}
pack(blocks, onretry) {
for (;;) {
let simple = this.opt.simple;
this.fit(blocks, simple);
if (!this.packed && onretry && onretry(this)) {
this.init();
continue;
}
return this;
}
}
// array of blocks/tiles with {w,h} properties
simple(blocks) {
let n = 0, block, x = 0, y = 0, mh = 0, maxx = 0, maxy = 0;
let spacing = blocks.length > 1 ? this.spacing : 0;
while (n < blocks.length) {
block = blocks[n++];
fit(blocks, simple) {
if (simple) {
return this.#fit_simple(blocks);
} else {
return this.#fit_split(blocks);
}
}
// array of blocks/tiles with {w,h} properties
#fit_simple(blocks) {
let x = 0, y = 0, mh = 0, maxx = 0, maxy = 0;
let spacing = this.spacing;
for (let block of blocks) {
block.fit = { x, y };
this.max.w = Math.max(this.max.w, x + block.w);
this.max.h = Math.max(this.max.h, y + block.h);
maxx = Math.max(maxx, x);
maxy = Math.max(maxy, y);
mh = Math.max(mh, block.h);
x += block.w + spacing;
x += block.w;
if (x > this.root.w) {
x = 0;
y = y + mh + spacing;
mh = 0;
} else {
x += spacing;
}
if (y > this.root.h) {
return this;
@ -57,18 +104,14 @@ class Packer {
return this;
}
fit(blocks, simple) {
if (simple) {
return this.simple(blocks);
}
let n = 0, node, block, w, h;
let spacing = blocks.length > 1 ? this.spacing : 0;
while (n < blocks.length) {
block = blocks[n++];
w = block.w + spacing;
h = block.h + spacing;
if (node = this.findNode(this.root, w, h)) {
block.fit = this.splitNode(node, w, h);
// array of blocks/tiles with {w,h} properties
#fit_split(blocks) {
let node, w, h;
for (let block of blocks) {
w = block.w;
h = block.h;
if (node = this.#findNode(this.root, w, h)) {
block.fit = this.#splitNode(node, w, h);
} else {
return this;
}
@ -77,9 +120,9 @@ class Packer {
return this;
}
findNode(root, w, h) {
#findNode(root, w, h) {
if (root.used) {
return this.findNode(root.right, w, h) || this.findNode(root.down, w, h);
return this.#findNode(root.right, w, h) || this.#findNode(root.down, w, h);
} else if (w <= root.w && h <= root.h) {
return root;
} else {
@ -87,10 +130,21 @@ class Packer {
}
}
splitNode(node, w, h) {
#splitNode(node, w, h) {
let spacing = this.spacing;
node.used = true;
node.down = { x: node.x, y: node.y + h, w: node.w, h: node.h - h };
node.right = { x: node.x + w, y: node.y, w: node.w - w, h: h };
node.down = {
x: node.x,
y: node.y + h + spacing,
w: node.w,
h: node.h - h
};
node.right = {
x: node.x + w + spacing,
y: node.y,
w: node.w - w,
h: h
};
this.max.w = Math.max(this.max.w, node.x + w);
this.max.h = Math.max(this.max.h, node.y + h);
return node;

View file

@ -735,8 +735,8 @@ function platformLayout() {
for (i = 0; i < c.length; i++) {
m = c[i];
m.fit.x += m.w / 2 + p.pad;
m.fit.y += m.h / 2 + p.pad;
m.fit.x += m.w / 2;
m.fit.y += m.h / 2;
m.move(p.max.w / 2 - m.fit.x, p.max.h / 2 - m.fit.y, 0, true);
}
}