diff --git a/src/kiri/app/platform.js b/src/kiri/app/platform.js index 1860a932..67c692bc 100644 --- a/src/kiri/app/platform.js +++ b/src/kiri/app/platform.js @@ -1156,8 +1156,9 @@ function loadDXFDialog(doit) { ` Supports POLYLINE, LWPOLYLINE, LINE, CIRCLE, ARC, and SPLINE entities.`, `

`, `
`, - ` `, - ` `, + ` `, + ` `, + ` `, ` `, ` `, `
z height in mm
arc segment size in mm
units
z height
arc segment size
minimum arc segments
nest shapes
`, @@ -1168,6 +1169,7 @@ function loadDXFDialog(doit) { `` ].join(''); + const units = $(`dxf-units-${rnd}`); const depth = $(`dxf-depth-${rnd}`); const segmentSize = $(`dxf-seg-${rnd}`); const minSegments = $(`dxf-min-${rnd}`); @@ -1182,7 +1184,8 @@ function loadDXFDialog(doit) { soup: nest.checked, depth: Math.max(0.1, parseFloat(depth.value)), segmentSize: Math.max(0.01, parseFloat(segmentSize.value)), - minSegments: Math.max(3, parseInt(minSegments.value)) + minSegments: Math.max(3, parseInt(minSegments.value)), + units: units.value }); }, 50); }; diff --git a/src/kiri/mode/cam/work/prepare.js b/src/kiri/mode/cam/work/prepare.js index c1dc7e9c..288d3b9a 100644 --- a/src/kiri/mode/cam/work/prepare.js +++ b/src/kiri/mode/cam/work/prepare.js @@ -195,6 +195,7 @@ export async function prepare_one(widget, settings, print, firstPoint, update) { } function setSpindle(speed) { + // console.trace({ setSpindle: speed }); spindle = Math.min(speed, spindleMax); } diff --git a/src/load/dxf.js b/src/load/dxf.js index d30d9fbd..5d26e233 100644 --- a/src/load/dxf.js +++ b/src/load/dxf.js @@ -25,11 +25,52 @@ export function parse(text, opt = { }) { // Parse DXF file - normalize line endings and split const lines = text.replace(/\r\n/g, '\n').replace(/\r/g, '\n').split('\n').map(l => l.trim()); + + // Parse header for units (informational, can be overridden by user) + const fileUnits = extractUnits(lines); + const inputUnits = opt.units || fileUnits; // user can override file's declared units + const scale = getScaleToMM(inputUnits); // convert to mm (Kiri:Moto's internal unit) + const entities = extractEntities(lines); - // Convert entities to polygons - for (let entity of entities) { - if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + // Scale all entities to mm BEFORE stitching + scaleEntities(entities, scale); + + // Stitch together open paths that share endpoints (tolerance in mm now) + const tolerance = Math.max(0.001, segmentSize * 0.001); // 0.1% of segment size, min 0.001mm + const stitchedEntities = stitchPaths(entities, tolerance); + + // Convert entities to polygons (no scaling needed, already in mm) + for (let entity of stitchedEntities) { + if (entity.type === 'STITCHED') { + // Convert stitched path parts into a single polyline + const points = []; + for (const part of entity.parts) { + const partPoints = convertEntityToPoints(part, segmentSize, minSegments); + if (partPoints.length > 0) { + if (points.length === 0) { + points.push(...partPoints); + } else { + // Skip first point if it's the same as our last point (avoid duplicates) + points.push(...partPoints.slice(1)); + } + } + } + + if (points.length < 2) continue; + + let poly = newPolygon().addPoints( + points.map(p => newPoint(p.x, p.y, p.z || 0)) + ).clean(); + + if (entity.closed && poly.appearsClosed()) { + poly.points.pop(); + } else if (!entity.closed) { + poly.setOpen(true); + } + + polys.push(poly); + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { if (entity.points.length < 2) { continue; } @@ -56,7 +97,7 @@ export function parse(text, opt = { }) { polys.push(poly); } else if (entity.type === 'CIRCLE') { // Convert circle to polygon with points - // Calculate segments based on circumference and desired segment size + // Calculate segments based on circumference and desired segment size (already in mm) const circumference = 2 * Math.PI * entity.radius; const segments = Math.max(minSegments, Math.ceil(circumference / segmentSize)); let points = []; @@ -72,23 +113,47 @@ export function parse(text, opt = { }) { polys.push(poly); } else if (entity.type === 'ARC') { // Convert arc to polyline - // Calculate segments based on arc length and desired segment size - const arcLength = Math.abs(entity.endAngle - entity.startAngle) * entity.radius; + // DXF arcs always go counterclockwise. Handle angle wrapping. + let startAngle = entity.startAngle; + let endAngle = entity.endAngle; + let angleDiff = endAngle - startAngle; + + // If endAngle < startAngle, arc wraps through 0/360 + if (angleDiff < 0) { + angleDiff += Math.PI * 2; + } + + const arcLength = angleDiff * entity.radius; const segments = Math.max(minSegments, Math.ceil(arcLength / segmentSize)); let points = []; - for (let i = 0; i <= segments; i++) { - const angle = entity.startAngle + (i / segments) * (entity.endAngle - entity.startAngle); - points.push(newPoint( - entity.center.x + Math.cos(angle) * entity.radius, - entity.center.y + Math.sin(angle) * entity.radius, - entity.center.z || 0 - )); + + if (entity.reversed) { + // Sample backwards from end to start + for (let i = 0; i <= segments; i++) { + const angle = endAngle - (i / segments) * angleDiff; + points.push(newPoint( + entity.center.x + Math.cos(angle) * entity.radius, + entity.center.y + Math.sin(angle) * entity.radius, + entity.center.z || 0 + )); + } + } else { + // Sample forward from start to end + for (let i = 0; i <= segments; i++) { + const angle = startAngle + (i / segments) * angleDiff; + points.push(newPoint( + entity.center.x + Math.cos(angle) * entity.radius, + entity.center.y + Math.sin(angle) * entity.radius, + entity.center.z || 0 + )); + } } + let poly = newPolygon().addPoints(points); poly.setOpen(true); polys.push(poly); } else if (entity.type === 'SPLINE') { - // Convert NURBS spline to polyline by sampling + // Convert NURBS spline to polyline by sampling (already in mm) if (entity.controlPoints.length < 2) { continue; } @@ -433,7 +498,7 @@ function parseSpline(lines, start) { return { type: 'SPLINE', degree, closed, knots, controlPoints, endIndex: i }; } -// Evaluate NURBS B-spline curve to generate sample points +// Evaluate NURBS B-spline curve to generate sample points (entities already scaled to mm) function evaluateSpline(entity, segmentSize, minSegments) { const { degree, controlPoints, knots, closed } = entity; @@ -538,3 +603,329 @@ function evaluateNURBS(t, degree, controlPoints, knots) { return { x, y, z }; } + +// Scale all entity coordinates to millimeters +function scaleEntities(entities, scale) { + if (scale === 1) return; // no scaling needed + + for (let entity of entities) { + if (entity.type === 'LINE') { + entity.start.x *= scale; + entity.start.y *= scale; + entity.start.z = (entity.start.z || 0) * scale; + entity.end.x *= scale; + entity.end.y *= scale; + entity.end.z = (entity.end.z || 0) * scale; + } else if (entity.type === 'CIRCLE') { + entity.center.x *= scale; + entity.center.y *= scale; + entity.center.z = (entity.center.z || 0) * scale; + entity.radius *= scale; + } else if (entity.type === 'ARC') { + entity.center.x *= scale; + entity.center.y *= scale; + entity.center.z = (entity.center.z || 0) * scale; + entity.radius *= scale; + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + for (let point of entity.points) { + point.x *= scale; + point.y *= scale; + point.z = (point.z || 0) * scale; + } + } else if (entity.type === 'SPLINE') { + for (let point of entity.controlPoints) { + point.x *= scale; + point.y *= scale; + point.z = (point.z || 0) * scale; + } + } + } +} + +// Extract units from DXF header +function extractUnits(lines) { + let i = 0; + let inHeader = false; + + while (i < lines.length - 1) { + const code = lines[i]; + const value = lines[i + 1]; + + if (code === '0' && value === 'SECTION') { + if (i + 3 < lines.length && lines[i + 2] === '2' && lines[i + 3] === 'HEADER') { + inHeader = true; + i += 4; + continue; + } + } + + if (code === '0' && value === 'ENDSEC' && inHeader) { + break; + } + + if (inHeader && code === '9' && value === '$INSUNITS') { + // Next line should be 70, followed by the unit code + if (i + 3 < lines.length && lines[i + 2] === '70') { + const unitCode = parseInt(lines[i + 3]); + // DXF INSUNITS codes: 0=unitless, 1=inches, 2=feet, 4=mm, 5=cm, 6=meters + switch (unitCode) { + case 1: return 'inch'; + case 2: return 'foot'; + case 4: return 'mm'; + case 5: return 'cm'; + case 6: return 'meter'; + default: return 'mm'; // default to mm for unitless + } + } + } + + i += 2; + } + + return 'mm'; // default to millimeters +} + +// Get scale factor to convert from input units to millimeters +function getScaleToMM(inputUnits) { + // Scale factors to convert to mm (Kiri:Moto's internal unit) + const toMM = { + 'mm': 1, + 'cm': 10, + 'meter': 1000, + 'inch': 25.4, + 'foot': 304.8 + }; + + return toMM[inputUnits] || 1; +} + +// Stitch together open paths that share endpoints +function stitchPaths(entities, tolerance = 0.01) { + const stitched = []; + const used = new Set(); + + // Helper to check if two points are within tolerance + const pointsMatch = (p1, p2) => { + const dx = p1.x - p2.x; + const dy = p1.y - p2.y; + const dz = (p1.z || 0) - (p2.z || 0); + return Math.sqrt(dx * dx + dy * dy + dz * dz) < tolerance; + }; + + // Helper to get endpoints of an entity + const getEndpoints = (entity) => { + if (entity.type === 'LINE') { + return { start: entity.start, end: entity.end }; + } else if (entity.type === 'ARC') { + // Calculate actual arc endpoints + const startX = entity.center.x + Math.cos(entity.startAngle) * entity.radius; + const startY = entity.center.y + Math.sin(entity.startAngle) * entity.radius; + const endX = entity.center.x + Math.cos(entity.endAngle) * entity.radius; + const endY = entity.center.y + Math.sin(entity.endAngle) * entity.radius; + const start = { x: startX, y: startY, z: entity.center.z || 0 }; + const end = { x: endX, y: endY, z: entity.center.z || 0 }; + // If arc is reversed, swap the endpoints + if (entity.reversed) { + return { start: end, end: start }; + } + return { start, end }; + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + if (entity.closed || entity.points.length < 2) return null; + return { + start: entity.points[0], + end: entity.points[entity.points.length - 1] + }; + } + return null; + }; + + // Helper to convert entity to points + const entityToPoints = (entity) => { + if (entity.type === 'LINE') { + return [entity.start, entity.end]; + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + return [...entity.points]; + } + // For ARC and other types, return null (will be converted later in main loop) + return null; + }; + + // First, identify stitchable entities (LINE, ARC, open POLYLINE) + const stitchable = []; + for (let i = 0; i < entities.length; i++) { + const entity = entities[i]; + if (entity.type === 'LINE' || entity.type === 'ARC' || + ((entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') && !entity.closed)) { + stitchable.push({ entity, index: i }); + } + } + + // Try to stitch paths together + for (let i = 0; i < stitchable.length; i++) { + if (used.has(i)) continue; + + const { entity, index } = stitchable[i]; + const endpoints = getEndpoints(entity); + if (!endpoints) { + stitched.push(entity); + used.add(i); + continue; + } + + // Start a new path + const path = [entity]; + used.add(i); + let currentEnd = endpoints.end; + let currentStart = endpoints.start; + let foundMatch = true; + + // Keep extending the path + while (foundMatch) { + foundMatch = false; + + for (let j = 0; j < stitchable.length; j++) { + if (used.has(j)) continue; + + const nextEndpoints = getEndpoints(stitchable[j].entity); + if (!nextEndpoints) continue; + + // Check if this entity connects to current end + if (pointsMatch(currentEnd, nextEndpoints.start)) { + path.push(stitchable[j].entity); + currentEnd = nextEndpoints.end; + used.add(j); + foundMatch = true; + break; + } else if (pointsMatch(currentEnd, nextEndpoints.end)) { + // Need to reverse this entity + const reversed = reverseEntity(stitchable[j].entity); + path.push(reversed); + // After reversing, the start becomes the new end + const reversedEndpoints = getEndpoints(reversed); + currentEnd = reversedEndpoints.end; + used.add(j); + foundMatch = true; + break; + } + // Check if this entity connects to current start (prepend) + else if (pointsMatch(currentStart, nextEndpoints.end)) { + path.unshift(stitchable[j].entity); + currentStart = nextEndpoints.start; + used.add(j); + foundMatch = true; + break; + } else if (pointsMatch(currentStart, nextEndpoints.start)) { + // Need to reverse and prepend + const reversed = reverseEntity(stitchable[j].entity); + path.unshift(reversed); + // After reversing, the end becomes the new start + const reversedEndpoints = getEndpoints(reversed); + currentStart = reversedEndpoints.start; + used.add(j); + foundMatch = true; + break; + } + } + } + + // Convert path to a single stitched entity + if (path.length === 1) { + stitched.push(path[0]); + } else { + // Combine into stitched polyline - mark for later conversion + const stitchedEntity = { + type: 'STITCHED', + parts: path, + closed: pointsMatch(currentStart, currentEnd) + }; + stitched.push(stitchedEntity); + } + } + + // Add non-stitchable entities (CIRCLE, SPLINE, closed POLYLINE) + for (let i = 0; i < entities.length; i++) { + const entity = entities[i]; + if (entity.type === 'CIRCLE' || entity.type === 'SPLINE' || + ((entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') && entity.closed)) { + stitched.push(entity); + } + } + + return stitched; +} + +// Reverse an entity's direction +function reverseEntity(entity) { + if (entity.type === 'LINE') { + return { + type: 'LINE', + start: entity.end, + end: entity.start + }; + } else if (entity.type === 'ARC') { + // Mark the arc as reversed so it gets sampled in reverse + return { + type: 'ARC', + center: entity.center, + radius: entity.radius, + startAngle: entity.startAngle, + endAngle: entity.endAngle, + reversed: true + }; + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + return { + type: entity.type, + points: [...entity.points].reverse(), + closed: entity.closed + }; + } + return entity; +} + +// Convert entity to array of points (entities already scaled to mm) +function convertEntityToPoints(entity, segmentSize, minSegments) { + if (entity.type === 'LINE') { + return [entity.start, entity.end]; + } else if (entity.type === 'POLYLINE' || entity.type === 'LWPOLYLINE') { + return [...entity.points]; + } else if (entity.type === 'ARC') { + // DXF arcs always go counterclockwise. Handle angle wrapping. + let startAngle = entity.startAngle; + let endAngle = entity.endAngle; + let angleDiff = endAngle - startAngle; + + // If endAngle < startAngle, arc wraps through 0/360 + if (angleDiff < 0) { + angleDiff += Math.PI * 2; + } + + const arcLength = angleDiff * entity.radius; + const segments = Math.max(minSegments, Math.ceil(arcLength / segmentSize)); + const points = []; + + if (entity.reversed) { + // Sample backwards from end to start + for (let i = 0; i <= segments; i++) { + const angle = endAngle - (i / segments) * angleDiff; + points.push({ + x: entity.center.x + Math.cos(angle) * entity.radius, + y: entity.center.y + Math.sin(angle) * entity.radius, + z: entity.center.z || 0 + }); + } + } else { + // Sample forward from start to end + for (let i = 0; i <= segments; i++) { + const angle = startAngle + (i / segments) * angleDiff; + points.push({ + x: entity.center.x + Math.cos(angle) * entity.radius, + y: entity.center.y + Math.sin(angle) * entity.radius, + z: entity.center.z || 0 + }); + } + } + + return points; + } + return []; +}